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          1. 歡迎光臨江陰市銀江機械有限公司官方網站!咨詢熱線:(0510)86222407
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            YJ-165 焊管機組常規標準型

            詳細介紹

            一、主要技術規格Main Tech Parameters

            原材料(鋼帶)材質

            Steel strip material

            熱軋或冷軋,低碳鋼,低合金鋼,鍍鋅鋼帶 Hot rolled or cold rolled, low carbon steel, low ally steel, galvanized steel.

            成品要求

            Finished Products

            requirements

            圓管round pipeФ76-Ф165mm,thickness 壁厚:1.5-6.0mm

            方管square pipe60*60-130*130mm thickness 壁厚:1.5-5.0mm

            機列要求 Machine column requirements

            機列形式:分體式   Form: Split

            布置方式:根據客戶的需求

            arrangement form: according to the customer's requirements

            機組生產速度

            Unit production speed

            0-50m/min (Cannot reach maximum speed limit conditions)


            二、工藝流程 Working Flow

            開卷→剪切對焊→螺旋活套→校平→軋制成型→高頻焊接→刮刀→冷卻 →定徑→矯直→飛鋸切料→下料臺

            hanging material→feeding→uncoiler→shear and butt welder→horizontal spiral accumulator→forming→high frequency welding→scraper→cooling →sizing→straightener→computer control flying saw→lay out table

             


            三、焊管線主要構成規格 Mainly Composed Specifications Of Pipe Line

            1、開卷機Un-coiler

            結構形式

            type

            單頭液壓開卷機Single head Hydraulic un-coiler

            適用鋼帶內徑

            Shrinking and expanding range of I.D

            鋼卷內徑漲縮范圍φ580-φ610mm(根據客戶需求)

            Φ580-Φ610mm (according to the customer’s request)

            鋼帶外徑

            steel strip O.D

            ≤φ1600mm

            鋼帶寬度

            Steel strip width

            240~520mm

            鋼帶卷重

            Steel strip coil weight

            ≤10噸Ton

            制動形式

            Brake from

            氣動、強弱制動Pneumatic brake


             2、七輥整平機Seven roller straightening machine

            結構形式Structure form

            由動力部分、主機部分組成,含鏟板裝置。Consist of power parts, host, shovel board device.

            動力部分組成Power components

            由機座減速機、電機、聯軸器、離合器萬向接、齒輪、分配

            By the stand reducer, motor, coupling, clutch, universal joint, gear, distribution box, etc

            主機部分組成

            host part

            由機座、機架、二根夾送輥、七根矯平輥、滑動軸座、夾送牽引輥液壓提升壓下機構等

            By the frame, frame, two root pinch roll, seven root leveling roll, sliding shaft seat, pinch traction roller hydraulic screwdown, etc

            電機功率

            motor power

            11Kw,變頻調速Frequency conversion control speed motor


            3、手動剪切對焊機  Manual shear butt welding machine

            作用Function

            切除鋼帶頭尾的缺陷部分以及帶卷中間的缺陷部分

            在對焊前切頭切尾,使對焊接頭平直對正,利于對焊

            Removal of the defective portion of the strip head and tail and coil center, Cutting head and tail before butt welding, make the butt-welded head straight on to be good for welding

            結構形式

            Structure form

            液壓剪+手動焊接+手動對縫

            Hydraulic shearing and manual alignment and manual welding

            剪切厚度

            Applicable steel strip  thickness

            ≦6.0mm

            最大剪切寬度

            Maximum steel strip width

            520mm


              4、盤式螺旋活套Horizontal Spiral Accumulator

            活套原理

            Principle

            由外套引入,中心出料

            Introduced by the outer accumulator, center discharge

            活套直徑

            Diameter

            Ф6.5米meter

            鋼帶寬度

            Steel strip width

            240~520mm

            鋼帶厚度

            Steel strip thickness

            ≦6.0mm

            充料速度

            Feeding speed

            ≥100m/min

            送料電機功率

            Feeding motor power

            22KW 

            活套主體功率

            Accumulator unit motor power

            37KW 

             

            5、成型定徑機組Forming And Sizing Machine

            進料裝置

            Feeding device

            導向立輥

            Guide vertical roll

            矯平輥后兩對導向立輥,通過手動調節對中開合調整

            After leveling roll two pairs of vertical guide rollers, regulation of the opening and closing by manual adjustment

            矯平輥

            Leveling roller

            采用7輥矯平裝置,使鋼帶平穩進入成型機組,矯平輥為無動力輥,下輥固定,上輥通過首輪絲桿上下調整

            Adopt 7-roller leveling device, so that a smooth strip into the forming units, leveling roll is a non-powered roller, lower roller is fixed, upper roller can be adjusted through the first round screw up and down

            成型機架

            Forming bracket

            成型原理

            principle

            本機組采用底線水平輥式成型原理,軋輥采用雙半徑孔型

            This unit uses the baseline level roll-forming principle, Roller adopts double radius of groove

            成型要求

            forming requirements

            圓管round pipeФ76-Ф165mm,thickness 壁厚:1.5-6.0mm

            方管square pipe60*60-130*130mm thickness 壁厚:1.5-5.0mm

            成型機架規格

            Forming bracket specifications

            輥架

            Roller bracket

            數量

            quantity

            輥架軸徑

            Shaft diameter of roller bracket

            輥軸材料

            Material of roller bracket

            軸熱處理

            Heat treatment

            水平輥架

            Horizontal Roller bracket

            7

            Φ130mm

            42Crmo

            調質高頻淬火

            HF quenching

            立輥架

            Vertical Roller bracket

            7

            Φ80mm

            40Cr

            調質高頻淬火

            HF quenching

            成型機架機構要求

            Forming bracket institutions requirements

            在每個開口成型水平機架上輥方軸承頂部都設由過載保護裝置,當遇到過載時該墊有緩沖,以保護水平輥和傳動裝置

            On each opening forming horizontal rack roller bearings are located at the top side by the overload protection device, the pad has a buffer when faced with overload, in order to protect the horizontal roller and transmission device

            水平輥架為龍門式結構,其中:開口成型4機架;閉口成型3機架。水平輥模具采用隔套直接固定,保證機組精度

            Horizontal roller bracket is gantry structure, including: open molding 4 brackets; Silent molding 3 brackets. Horizontal roller mold adopt spacer fixed directly, ensure its accuracy

            立輥架為滑槽式結構,其中:雙立輥導向,手動調節同時開合和對中;立輥滑塊為分體式,用螺釘調節松緊;

            Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time vertical roll slider is the split, with screw to adjust tightness

            換輥方式:側拉式

            Roller changing way: Side pull

            機架潤滑:水平輥架后端排架使用油槍油脂潤滑,配加油嘴

            Bracket Lubrication: horizontal roller bracket back-end bent use grease lubrication oil gun, with refueling nozzle


              5、焊接設備(機械部分) Welding Unit

            焊縫導向機架

            Weld guide bracket

            (1套)導向輥由上下兩個輥子組成,中間裝有導向刀片,焊縫角度通過螺桿調節

            (1 set)Guide roller is composed of upper and lower rollers, the middle is equipped with guide blade, weld angle adjusted through the screw

            焊接擠壓輥機架

            Welding extrusion roller bracket

            (1套)三輥式,壓輥加壓將熔融的金屬擠壓并焊合在一起

            (1 set) Three roller, roller pressure squeezing molten metal and welded together

            側擠壓輥軸裝輥直徑

            Roller diameter of The lateral extrusion roller

            Φ80mm

            外毛刺去除裝置

            Outer burr removal device

            (1架)裝有可交替使用的前后刀具座,手輪調整刀具的高度和橫向位置并加裝有快速進退刀裝置

            (1 set) Before and after the tool holder can be used interchangeably, the hand wheel adjust the cutting tool height and horizontal position and equipped with a fast cutting device

            下支承部分

            lower support part

            硬木板支承,高度可調;可保證焊縫切削光滑平整

            Hard wood supports, height is adjustable; 

            can ensure the seam cutting is smooth

            磨光輥機架

            Polishing roller bracket

            (1架)立輥式,手動調節開合和對中

            (1 set)Vertical roller, manually adjust the opening and closing

            冷卻裝置型式

            Form of cooling device

            噴淋和溢池聯合式

            Spray pool and overflow pool


            6、定徑機架Sizing Bracket

            定徑要求

            Sizing requirement

            圓管round pipeФ76-Ф165mm,thickness 壁厚:1.5-6.0mm

            方管square pipe60*60-130*130mm thickness 壁厚:1.5-5.0mm

            定徑機架規格

            Sizing bracket specifications

            輥架

            Roller bracket

            數量

            quantity

            輥架軸徑

            Shaft diameter of roller bracket

            輥軸材料

            Material of roller bracket

            軸熱處理

            Heat treatment

            水平輥架

            Horizontal Roller bracket

            6

            Φ130mm

            42Crmo

            調質高頻淬火

            HF quenching

            立輥架

            Vertical Roller bracket

            6

            Φ80mm

            40Cr

            調質高頻淬火

            HF quenching

            水平輥模具采用隔套直接固定,保證機組精度 

            Horizontal roller mold adopt spacer fixed directly, ensure its accuracy

            定徑機架機構要求

            Sizing bracket institutions requirements

            換輥方式:側拉式

            Roller changing way: Side pull

            上輥調整:左右單獨調整

            Adjustment of Upper roller: left or right to adjust alone

            立輥架為滑槽式結構,雙立輥導向,手動調節同時開合和對中;雙立輥導向,手動調節同時開合和對中;立輥滑塊為分體式,用螺釘調節松緊

            Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time,vertical roll slider is the split, with screw to adjust tightness

            矯直裝置(土耳其頭)

            Straightener(Turkey head)

            作用

            Function

            矯直鋼管平直度,引導鋼管正確進入飛鋸,也可對方矩管進行整徑

            Straightening steel pipe straightness, lead the steel pipe right into flying saw, can also be rectangular tubes for the whole size

            結構

            structure

            四輥土耳其頭,分別上下、左右調整和旋轉調整

            Four-roll Turkey head,  up and down,

            left and right adjustment and rotation adjustment respectively

            數量

            quantity

            兩架單面土耳其頭

            Two Single-sided Turkey head


            7、電腦飛鋸機Computer Control Flying Saw

            型式Type

            微機定尺飛鋸

            computer length flying saw

            用途

            Usage

            確定鋼管定長切斷位置,并能快速起動使切斷設備與作業線速度同步

            Determine steel pipe fixed length cutting position, and can quickly start to make the cutting device synchronized with the production line

            維持切斷設備與作業線速度同步,切斷機構動作切斷鋼管

            Maintaining cutting device synchronized with the production line, cutting off steel body movements and steel pipe

            快速復位

            Fast reset

            控制方法

            Control way

            微機控制電機通過減速箱傳動齒輪齒條驅動移動組件 

            Microcomputer control motor drives mobile component through  gear box gear rack

            切割方式

            Cutting way

            熱摩擦鋸切

            Friction heat of mental sawing

            鋸車最大運行速度

            Maximum running speed of saw car

            50m/min

            鋸切管徑

            Pipe diameter

            圓管round pipeФ76-Ф165mm

            方管square pipe60*60-130*130mm

            鋸切管壁厚

            Pipe thickness

            ≤6.0mm

            切割精度

            Cutting precision

            ±3mm

            定尺長度

            Specified length

            3-10m

            鋸片規格

            Saw blade

            Φ1000×120×6.0

            鋸片轉速

            Saw blade rotation speed

            2500rpm

            鋸切電機

            Cutting motor

            37KW

            跟蹤電機

            Tracking motor

            37KW

            氣動系統

            Pneumatic system

            0.4~0.7Mpa


              8、后輥道架Run Out Table

            支架結構形式

            Support structure

            采用型鋼焊接結構

            Using steel welded structure

            輥道架標高Roller rack elevation

            與管件軋制、飛鋸下料中心標高一致

            In line with pipe rolling and flying saw cutting center elevation

            托輥形式、材料

            Idler roller form and material

            托輥為平輥,材料:45#鋼淬火鍍硬鉻,使用壽命長,不劃傷鋼管

            Idler roller is flat roller

            Material:45# steel quenching hard chrome plated, long service life, don't scratch steel pipe

            托輥運轉動力

            Operation power of idler roller

            采用5.5KW電機拖動,可滿足不同生產速度的需求

            Adopt 3kw motor, can meet the needs of different production speed

            翻料方向

            Turning direction

            管件前進方向
            Forward direction of pipe fittings

            下料方式Blanking way

            兩邊都可下料 can be blanking on both side



            四、傳動系統 Transmission system

            傳動原理

            Principle

            整個機組成型機和定徑機聯動傳動,各系統的主電機通過減速箱、齒輪箱(螺旋傘齒輪傳動)、萬向傳動軸拖動水平輥;立輥為無動力輥。螺旋傘齒輪材質采用20CrMnTi

            Forming and sizing machines of the entire unit Transmission linkage, the main motors of each system drag horizontal roller through reducer, gear box (spiral bevel gear), universal transmission shaft; vertical roller is unpowered roller. Spiral bevel gear material used 20CrMnTi

            主機機組電機

            The host unit motor

            200KW*2 

            齒輪箱潤滑

            Gearbox Lubrication

            稀有浸泡潤滑;箱體外有油位顯示

            Rare immersion lubrication; There is oil level outside the enclosure

            額外

            additional

            先將油循環冷卻系統預先準備,現場需要時再增加。

            Oil circulating cooling system in advance to prepare first, will add if need when install.


            五、水管分布 Water pipe Distribution

            結構

            Structure

            整機預留冷卻液總接入口, 每段軋輥中間安裝可調金屬冷卻管噴淋頭

            Reserve the engine cooling fluid total access, installing adjustable metal cooling spray head in the middle of each roller

            冷卻液流量

            Coolant flow rate

            ≥25噸ton/小時hour


            六、焊管線主要外購件 Mainly Purchased Components of pipe line.

            主電機

            Main motor

            國產品牌Domestic brands

            減速機

            Reducer

            國產名牌Domestic brands

            飛鋸電源

            Flying saw power

            進口品牌Imported brands

            汽缸、氣動元件

            Cylinder, pneumatic components

            國產品牌Domestic brands

            成型、定徑機組軸承

            Bearing of forming and sizing bearing unit

            國產品牌(哈、洛、瓦)Domestic brands

            主要電器元件

            Main electric components

            進口品牌Imported brands

            固態高頻

            Solid state high frequency

            500KW


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